Comprehensive Engineered Quartz Installation Manual
1. Critical Safety Protocols
- OSHA-approved PPE: N95 mask, ANSI Z87.1 safety glasses, cut-resistant gloves
- Dust mitigation: Use wet-cutting saws with HEPA vacuum attachment
2. Cutting & Fabrication
- Blade Specifications: Diamond segmented blade (10" diameter, ½" arbor, 150+ RPM)
- Sink Cutouts:
- Mark cutout lines with blue painter's tape
- Drill ½" pilot holes at corners before jigsaw cutting
- Maintain minimum 3" clearance from slab edges
3. Adhesive Selection Guide
Application |
Recommended Product |
Open Time |
Indoor |
Tenax Teflex Quartz |
45 mins |
Outdoor |
Latapoxy 310 |
90 mins |
High-Heat Zones |
Akemi Crystal CT |
60 mins |
4. Troubleshooting Common Issues
- Hollow Spots: Test with coin tap – reinstall if >10% area sounds hollow
- Seam Visibility:
- Acceptable: ≤1/32" gap with color-matched epoxy fill
- Unacceptable: Gaps allowing credit card insertion
- Thermal Shock Prevention: Never place hot items >300°F directly on surface
5. Maintenance Post-Installation
- Wait 48 hours before first cleaning
- Approved cleaners: pH-neutral solutions (7.0–8.5)
- Avoid: Abrasive pads, bleach-based products, or acidic cleaners
6. Industry Compliance Standards
- Follow NSI/QSC 127-2017 for residential installations
- Commercial projects must meet ASTM C1702 vertical installation requirements